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中空玻璃丁基膠涂布機(jī)在打膠中斷膠是怎么回事?如何避免

時(shí)間:2025-12-20 來(lái)源:http://www.jianyoucc.cn/ 發(fā)布人:昌盛機(jī)械

  丁基膠在施工中斷膠是怎么回事?該怎么辦?

  What is the reason for the interruption of butyl rubber during construction? What should I do?base64_image

  丁基膠作為中空玻璃的第一道密封,發(fā)揮著至關(guān)重要的作用,膠的質(zhì)量以及施工的好壞都會(huì)嚴(yán)重影響中空玻璃的性能,丁基膠需要使用專(zhuān)業(yè)的涂覆機(jī)加熱后打膠在鋁邊框上,很多工廠在施工的過(guò)程中會(huì)出現(xiàn)丁基膠斷膠的現(xiàn)象,那么為什么會(huì)出現(xiàn)這種情況呢?

  As the first seal of insulating glass, butyl rubber plays a crucial role. The quality of the rubber and the quality of the construction can seriously affect the performance of the insulating glass. Butyl rubber needs to be heated by a professional coating machine and applied to the aluminum frame. Many factories experience the phenomenon of butyl rubber breaking during the construction process. So why does this happen?

  01打膠溫度控制不當(dāng)丁基膠擠出溫度的控制在擠出加工過(guò)程中非常重要,溫度控制是否適宜,會(huì)決定丁基膠在施工過(guò)程中的流變狀態(tài),影響中空玻璃的密封效果,當(dāng)擠出溫度過(guò)高時(shí),會(huì)引起丁基膠熔融過(guò)大,無(wú)強(qiáng)度甚至無(wú)法成型(流淌現(xiàn)象);當(dāng)擠出溫度過(guò)低時(shí),膠的流動(dòng)性會(huì)變差,機(jī)器擠不出膠,或造成堵塞,出現(xiàn)斷膠等問(wèn)題。

  Improper control of adhesive temperature: The control of extrusion temperature of butyl rubber is very important in the extrusion process. Whether the temperature control is appropriate will determine the rheological state of butyl rubber during construction, affecting the sealing effect of insulated glass. When the extrusion temperature is too high, it will cause excessive melting of butyl rubber, resulting in no strength or even inability to form (flow phenomenon); When the extrusion temperature is too low, the fluidity of the glue will deteriorate, and the machine will not be able to extrude the glue, or it may cause blockage, breakage, and other problems.

  02丁基膠內(nèi)含有雜質(zhì)除了在打膠過(guò)程中機(jī)器的調(diào)試和溫度的把控,丁基膠的質(zhì)量也是影響施工流暢度的一個(gè)重要因素,如果丁基膠內(nèi)存在雜質(zhì)以及氣泡,也會(huì)造成涂覆不流暢,出現(xiàn)斷膠、堵塞等問(wèn)題,影響施工進(jìn)度。

  In addition to machine debugging and temperature control during the gluing process, the quality of butyl rubber is also an important factor affecting the smoothness of construction. If there are impurities and bubbles in the butyl rubber, it can also cause coating to be unsmooth, resulting in problems such as glue breakage and blockage, affecting the construction progress.

  丁基膠斷膠問(wèn)題不僅會(huì)造成物料成本的浪費(fèi),還會(huì)影響涂覆機(jī)器的損壞,是不得不重視的一個(gè)問(wèn)題,那么如何避免出現(xiàn)斷膠現(xiàn)象呢?

  The problem of broken butyl rubber not only causes waste of material costs, but also affects the damage of coating machines, which is an issue that must be taken seriously. So, how to avoid the occurrence of broken rubber?

  01首先注意施工的溫度控制,根據(jù)廠家提供的擠出溫度范圍進(jìn)行設(shè)定,一般機(jī)筒的溫度在110-130℃之間,為了使膠擠出的更加均勻,機(jī)頭的溫度可以稍微高一些,一般范圍在112-132℃之間。

  Firstly, pay attention to the temperature control during construction, and set it according to the extrusion temperature range provided by the manufacturer. Generally, the temperature of the barrel is between 110-130 ℃. In order to make the rubber extrusion more uniform, the temperature of the machine head can be slightly higher, generally ranging from 112-132 ℃.

  02溫度的調(diào)整需要注意循序漸進(jìn),在施膠開(kāi)始前,應(yīng)進(jìn)行適當(dāng)?shù)呐艢猓瑴p少內(nèi)部空氣汽泡,防止擠膠時(shí)出現(xiàn)斷膠現(xiàn)象。

  The temperature adjustment of 02 needs to be gradual. Before starting the glue application, appropriate exhaust should be carried out to reduce internal air bubbles and prevent glue breakage during squeezing.

  03選擇優(yōu)質(zhì)可靠的丁基膠,劣質(zhì)的丁基膠不僅會(huì)在施膠中斷膠,還有可能出現(xiàn)拉絲碳化等問(wèn)題,損壞機(jī)器,在中空玻璃的使用過(guò)程中也會(huì)出現(xiàn)一系列的質(zhì)量問(wèn)題,所以選擇一款優(yōu)質(zhì)的丁基膠也是施工的關(guān)鍵。

  03 Choose high-quality and reliable butyl rubber. Poor quality butyl rubber not only causes glue interruption during application, but also may lead to problems such as wire drawing and carbonization, damaging the machine. In the process of using insulated glass, a series of quality problems may also occur. Therefore, choosing a high-quality butyl rubber is also the key to construction.

  本文由  丁基膠涂布機(jī)    友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://www.jianyoucc.cn/   真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

  This article is a friendly contribution from the butyl rubber coating machine For more related knowledge, please click http://www.jianyoucc.cn/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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